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How to Build Underground |
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Q: I am a student of final year architecture and working on "under ground commercial spaces" as my thesis project but not getting relevant information regarding this. My aim is to emphasize building materials and construction technology and also the important services required. If you could enlighten my way, I will be heartily thankful to you. A: (John MacMillian) The basic construction technique is to build forms, place rebar into the forms, then pour concrete into the forms. After the concrete cures the forms can be removed. Any plumbing or electrical service must be in place (and tested) before the concrete is poured into the forms. In general, for a one story building, the walls would be at least 12 inches thick. As an alternative, concrete blocks are often used. The block wall is built (with rebar and all services in place). Then the blocks are filled with concrete. Using this technique, no form is required. A similar method uses large, hollow, styrofoam blocks instead of the concrete blocks. This adds two inches of insulation to the interior and exterior of the building. Q: If I built an earth-covered house what are the choices for the roof construction? Would it be pre-stressed concrete or what? Q: If you live in an earthquake prone area, how can you design the earth sheltered home to be earthquake proof? How does it become earthquake proof. Q: I would like to eventually build an underground house on land that consists of 40 ft of sand (according to our well supplier). Generally the rainfall is about 35-45 inches a year, but water drains away immediately. Will this soil structure support an underground dwelling? Also, what material would be best suited for the task? A: Sand will not support anything, but that's not the issue. It is good that you have sand. It's a good insulator when dry. When building underground, or earth-sheltered, use concrete. Can't be beat for its structural strength and longevity either underground or underwater. You will need these features to support earth mass overhead and to hold up the walls. Find a good structural engineer in your area and ask him what he would do, after you sketch up what you want to do. Google Sketchup, in fact, to find a design software that you might be able to learn, like, and use. It's free! Q: I am trying to build an underground (or partially underground 4' to 6' below ground) cabin in central Texas. The soil is very fine Padina sand. This sand goes very deep and does not hold water. The water table is 30' to 40' feet. I am thinking of mixing this sand and Portland cement (approx. ratio 6:1) with little or no larger rock. Is it possible to put a mixture dry in the forms and mist water on the top of the forms? (the forms are 20' long by 1' high); pour 1 layer, let it cure, stack another on top, pour, cure, etc. Should I add any retarder to this mix? A: I don't think misting the cement/sand mix will be a good idea for an underground structure that must withstand earth loads. Fine sand and cement can make a strong mix concrete, but I would make some test cylinders and have them tested at a reliable lab. Make the cylinders according to their specs, and test your desired ratios of sand/cement for ultimate strength. This is the usual and safe procedure. Q: Do you know of anyone doing earth-sheltered homes made with the technology that involves foam blocks and poured concrete? Are plans available? A: (John MacMillian) I do know someone who built his home using them. It went well and his home is great, well insulated, strong, and very energy efficient. The blocks were easy to use and the walls went up fast! I wish they were available when I built my home! (Kelly) You might check with John McMillian. He has written a book about earth-sheltered building, and may well be able to create plans for you. Putting the blocks together is about as hard as playing with Lego toys. The design of the house is what is critical. He can be contacted through his website . Another architect who has devoted his life to earth-sheltered designs is Malcolm Wells, but he doesn't do email; you would need to contact him via mail or phone: 508-896-6850, P.O. Box 1149, Brewster, MA 02631. Malcolm has written a bunch of books on the topic. Q: I am currently designing an earth-sheltered home, but have been unable to determine the best building material for my location and how this will affect my design. I have been leaning toward lightweight concrete lately as I am impressed with the creative flexibility of it. I live in an extreme climate (Northern Canada)temperatures range anywhere from -40 to 104F, the prairies are dry and windy. I will be covering all but the south side of the home with earth, as this is where my greenhouse will be going. I would like to build it right into the house rather than externally and am expecting high humidity inside there, I will be separating the greenhouse from the main house with glass. I was hoping you could recommend the best material for me to work with, or if you know of any reference materials dealing specifically with this climate. A: (John MacMillian) I would suggest using foam blocks and poured concrete. This method is very easy to use. The foam blocks are shipped flat and put together with plastic spacers. The walls go up quickly and are tied together with string. Additional wood braces are added, and then the walls are filled with concrete. Make sure you fill the wall in layers to help prevent a blowout. (Filling the walls in layers of a couple feet or so at a time allows the concrete to setup and reduces the likelihood of a blowout.) I've seen this technique used a couple of time, always with great success. If it's available in your area, I would suggest you explore using this method. Q: I would like to build a earth-shelter detached garage in Northern Illinois. The site has enough slope. The 30' x 24' garage with earth roof could be completely 'encased' except for the doors. I like the foam block concept...but wonder if its overkill or, in fact, contrary to my desire to let the garage temperature be mitigated by the soil temp. A: Well, with no windows on EWN sides the earth cover should be easy. Pay strict attention to the structural design for roof and walls as these support big loads. Of course you will have the 30 ft side facing south with lots of windows?? In this case, two inches of rigid styrofoam (not beadboard) on the outside of of 8-10 inch concrete walls will store the passive solar heat, IF you insulate the south windows on cold nights. Q: I am wondering is there a way to build an earth shelter with using only natural materials? A: (Kelly) One possibility for earthsheltering with natural materials is to make small domes, cones, or vaults with earthbags which can be backfilled. These can be stabilized to some extent with poles or vigas of wood. But be careful with putting too much weight on these. Q: We want to build a 1000 sf home in St Petersburg, FL. This area has a summer rainy season, flat terrain and very sandy soil. the hot season is long, and we do have a cold winter season-2 months. What possibilities are there for such a situation? A: Being in the ground is a proven way to keep a dwelling cool in a hot tropical climate. Earthbags are an inexpensive way for an owner to build. If you design the walls to be round, they will be able to hold back much more earth than a straight wall. Q: What other materials are available besides concrete and PSP for a earthshelter? A: (Kelly) Other methods of building underground walls that I know about are tires (as with earthships) and earthbags. There is also a manufactured product called Aerated Autoclaved Concrete (AAC), that does use some cement, but is much more lightweight and insulating. Earthbags are another possibility. Q: I want to build a retaining wall about 6 to 8' high. I'd like to make a form and stack concrete made blocks. Is this possible? I've also thought of using discarded tires. A: (Kelly)A retaining wall 6-8 feet high would have a lot of lateral pressure on it. If the wall is curved, with the convex portion against the earth, it will be much stronger. Tires would be more stable than the block wall, but might also be more work, because the tires need to be packed with earth, as they are in an earthship. You might look for a book about earthships to get some ideas for this. Q: I need some ideas on how to construct a round roof that's roughly 3 meters in diameter which will need to support 1.5-1 foot of earth plants etc. The original structure is a type of antique cylo (situated close to Barcelona) the walls are stone and a type mortar roughly a foot thick. Only half of the structure is visible due to the ground levels and from this side will be a small opening (with door) down 3 feet into the planned sauna! What would you recommend in the way of material? concrete beams with blocks in between with a layer of cement over the top?
A: (Kelly) I would seriously consider the possibility of making a shallow dome with bricks as is commonly done in Mexico and perhaps Spain. The artisans are able to accomplish this without any formwork, believe it or not. Q: I am wondering is there a way to build an earth shelter with using only natural materials? A: Root cellars are often made with natural materials, and they are earth shelter, and they are small. However, for a home with larger rooms it is difficult to hold up an earth covered roof with naturals materials. One here that I know of had wood round roof beams (tree trunks) that were over 2 ft in diameter placed about 4-6 ft on center to hold up two ft of earth roof over a span of about 20 ft. So it can be done, BUT the safety issue of all that weight overhead is something to be afraid of every night! BE CAREFUL!!! Q: I am only 14 years old but I am very much interested in underground buildings. I like to build and rebuild stuff. I was thinking about building an underground kind of living space that would not be able to be seen by someone just walking along. I wanted a private area, secluded, isolated. Somewhere I could go to be only and in my own privacy. I have once before built a "room" underground kind of like an underground shelter. I just need help on how to make it waterproof, how to build frames, etc. and be able to this with not much money. (Something I don't have due to age) But I am asking you not to look at me as an immature teenager just dreaming but to actually help me cause I am determined to do this and I very much want to do this. Please help if possible. A: I think the Indians have built these kind of shelters. Also, the first settlers in Nebraska built them to help get through their first winter there. The biggest danger and safety concern in building underground spaces is that the roof covered with earth is not supported well enough and might fall in on you. So, watch out for that. Find a south facing hill and dig a hole into it. Make the roof out of thick logs placed close together. Keep the water out by placing a few layers of plastic over the top, then put dirt on top of that. Remember, dirt is heavy and water will make it even heavier, so pay much and close attention to the roof structure. Q: I would like to know if you have any new info on cave dwellings. I have a south facing cave on my property and would like to chisel into it for a home dwelling without the huge bank loans of earth dwelling contractors of 100 dollars per square foot. A: Sometimes those things cave in, especially if you start chiseling, so be careful! Also, they can be damp... Try spending the night in there and see how you like it. Q: I want to dig an arched hole in the side of a mountain and therein build a home. I've searched the terms "earth-sheltered" and "underground homes", and I come up with thousands of hits, mostly related to any structure with grass on it. Could you tell me how to narrow my search to sites related to my "arched hole?" Do you know of any companies who construct such dwellings? A: (Kelly) The feasibility of digging such an arched hole in your mountain will depend greatly on the geologic reality of the site; if it is stone or well consolidated soil, then it might be just a matter of digging or blasting your way in...if the soil is looser and of a caving formation, then the whole project will be much more delicate and will probably require formwork and engineered support. This is all so specific, you are best off getting advice from an engineer locally. As for terms to research this via the internet, I might suggest "cave homes" "tunneling" "digging mine shafts" "digging caves" as possibilities. You may need to employ professionals in the mining or tunneling industry to accomplish this. Q: I am a final year architecture student from Mumbai India. My thesis topic is "training center for the blind". I'm trying to use temperature differences above and below the ground as orientation landmarks for the blind which helps them locate where they are within the campus. The site is at the bank of a river. The climate is hot and humid. Also I'm not able to find out the exact water table level. All I know is that river sand is produced in the vicinity. Also the site is primarily an agricultural land and gets flooded during monsoons because a lot of digging has been taking place. Could you please guide me on the feasibility of an earth sheltered structure in my case and also as to what assumptions could I make regarding the water table? What measures should I take to overcome the problem of excessive humidity (around 90% in summers and monsoons)? A: (John MacMillian) I frankly would not build an earth sheltered home in the area you have described. To me that's just asking for trouble to build in a area with a high water table and frequent flooding. Q: This might be a stupid question: I am looking to build an earth shelter home, but the land I own is fairly flat. How can we do the dirt work to make is possible for us to put an earth-sheltered home in? Q: I live in Oklahoma, a place where earth shelters/berming is simply not done. There isn't a single contractor I can find with any experience. However, I am very interested in trying to make a minimal environmental impact and reduce my energy consumption. I have a beautiful sloped wooded acreage that I would like to build a earth sheltered home or bermed home (if I must) on. I had planned several months ago to build a home with a walkout basement, also EXTREMELY rare here. As I did more research, I started wondering if there is a way to make a single walkout basement into an earth sheltered home. Aren't they similar? Do you know how this could be done? I believe our contractor is very intelligent and he thinks outside the box with even doing basements here. It just seems like they are about the same, so could you make the roof hold enough weight to put earth on top, or could you just put a roof on the top and be bermed on three sides? A: I remember Oklahoma as a place where earth sheltered homes have been built in the recent past. When I built my earth covered house in Colorado in 1978 –the SunEarth House- I put 12 inches of dirt on the roof. It's still there! You can see a picture of it here: http://www.crestonesolarschool.com Q: Is it wiser/cheaper to berm than build below grade? A: (Kelly) I would say this depends more on the nature of your building site. If you have a nice south-facing hillside to dig into, this might be better than berming or digging down. If there are problems with water tables or drainage, then berming might be a better option. Q: I am currently in Afghanistan working as a Security Coordinator. One of my jobs is to have bomb barriers placed around walls, buildings and secure locations. We use a product called Hesco. Basically all this consists of is a stiff wire with about 2 inch squares and resembles chicken wire but heavier and thicker. The wire is cut in 4X4 ft. squares (a box with no top or bottom); sizes vary from 3ft. squares to anything up to 4 ft square by 8 ft. tall. A felt type fabric is stapled inside on all sides to hold sand or dirt inside the box then the square is filled with sand. I have stacked these as high as 10 to 15 feet and have seen numerous bunkers built from these Hesco barriers. A: Sounds like your idea would work, basically; but many details would have to be considered, from a design point of view, to make the house workable. Houses with various earthen walls have always been built all over the world. Q: My son is looking at purchasing a bermed home built in the late 80's, but it is too small. Can part of the earth berm be moved to allow a bi-level addition? A: YES, it can. Glad you asked! Just be careful not to hit or damage the house wall with the equipment moving the earth away from the house. Q: I'm curious to know which type of building method would be best for an earthbermed dwelling, especially one which is 3/4 or more in the earth. A: (Kelly) I would recommend staying with materials that are known to remain solid when exposed to moisture, such as, stone, lightweight concrete, earthbags filled with earth, gravel, or volcanic stone, insulated concrete forms, or shotcrete systems for any earthbermed construction. Q: I am a graduate architecture student doing an energy efficient kindergarten in Blacksburg,Virginia. What would be the best natural materials? Also I am going for a subterranean structure (site has high slope). Any suggestions on that are welcome. A: (Kelly) The best materials to use for building underground are those that are naturally resistant to decay under those conditions, so masonry materials like stone, brick, concrete work well. Another possibility is earthbags which can be filled with the local soil (see www.earthbagbuilding.com for possibilities). Tire walls are another possibility. The materials used need to suit the design, and any underground structure requires stringent engineering for safety, especially for the roof if is to be covered with soil. Q: My question is if the Quad-Lock insulated concrete system would work for an underground home or office buildings arrangement using their roof design? Secondly in Oklahoma? A:
I am not familiar with “Quad-Lock”, sorry. I do recommend you get the structural loading specifications from the manufacturer...then do as they say; call them if necessary and talk with their engineer. That's what I would do... |
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