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Restoration of Stonework |
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Q: I intend to renovate a stone barn in France and would welcome the names of any books that you could recommend that would help with methods of forming new window & door openings in existing walls, also re-pointing of walls. A: (Kelly) I suggest that you check out this title: The Art of the Stonemason by Ian Cramb. He comes from many generations of stonemasons has a particular interest in restoration. Q: I have a river rock home in Southern California surrounded by a river rock retaining wall. I notice that cracks are developing in the mortar and I wondered if there was a method that you could recommend that I can re-mortar the walls. A: The method you need to use is called tuck pointing. First you will have to chip out the old mortar. Use a hammer and chisel or an air hammer works well if you have the capabilities. Really old mortar comes out relatively easy but sometimes you can have cracks in a hard mortar that will take a lot of effort to get out. Mix your replacement mortar pretty dry, as you trowel it into the cracks you may be surprised at how moist it becomes. Make sure to wet down the cracks to be mortared as well as the rock that will receive the mortar. I have used masonry glue in the mortar as well as painting the cracks with the glue but in most cases this isn't necessary. The hardest part of the process is keeping the rock from getting stained from the new mortar, so use a dry mix and spend some time every evening with a stiff brush and soapy water after the days mortar has set up. Q: We have a slightly elevated front porch with crawlspace underneath and would like to create a river rock facade to cover the space underneath. There are currently some rotting/warped boards underneath. I was thinking we could replace those boards with cement board cut-to-size, then trowel on mortar, chicken wire, more mortar, and finally place the river rocks over the mortar. We could create the facade boards flat on the ground, then lift and install. My questions are: 1. Assuming a 4-6 foot spread between the vertical supports, do you think it would be sufficient to mount the cement board directly to the vertical supports, or should I build some extra supports? A: If you go with cement board you will definitely need additional support than the verticals. If plywood use tar paper and expanded metal lath. I don't know MDF plywood's characteristics but best to keep any wood off the ground. A (Kelly): I think that you are right that there is no bonding material that will keep the flagstone from cracking at this point. If the steps are still solid and secure, I would be tempted to live with the cracks as a natural event...or replace the whole piece if that suits your aesthetics better. A (Kelly): It is not uncommon for flagstone to periodically flake off, since it is formed in sedimentary layers. Each piece of flagstone has its own history and tendency to separate over time, so it may be that the only way to rectify this is to remove the original stone and replace it with some that has been selected as more solid. Proving culpability in this situation would be quite difficult. Q: I purchase a "rock" house that was built in 1933. It is, to my knowledge, the only one in the city in which I live in. My problem, or question is: What is the best way to repair what appears to be a crack from ground movement, that now has created the ceiling to crack? Do I just chip out old mortar, and repair? Any advice? A: Repairing the crack is the way to go. This procedure is called tuck pointing. Chisel out the old mortar as deep as you can comfortably get at and fill with new mortar. Use masonry cement with sand mixed to a fairly dry consistency. Wet the rocks and old mortar that you will be repairing and use a thin pointing trowel. I use a spray bottle to clean and moisten the rock and old mortar. A dry mix will keep you from having to do a lot of clean up. The underlying weakness of the wall is probably in the foundation and this repair won't address that of course, but with any luck it should last another 70 years.
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